- E-mail: [email protected]
- POffice Add:13th Floor, Building 16, National University Science Park,Zhengzhou,Henan,China
- Factory Add:No. 33 Xinhua Road,Xinmi,Henan,China
Heat conduction oil furnace, also known as heat conduction oil electric heater, is a new type of heat conversion heating equipment. Its working principle is: use electricity as energy source, convert electrical energy into heat energy through electric heating elements; use organic heat carrier (heat transfer oil) as heat transfer medium, and use high temperature oil pump to force heat transfer oil to circulate in the system, making it cycle The heating, so as to achieve the purpose of satisfying the thermal users (using thermal equipment or thermal cycling) to continuously obtain the required heat energy; and can meet the requirements of the set process temperature and high-precision temperature control in the production process.
Generally, the main engine of the oil heater (heating body, high-temperature oil pump and oil filter), expansion tank, electric control cabinet, etc. are used as a complete set of equipment and assembled together with heating equipment to form a heating system with forced liquid phase circulation. If the thermal user (using thermal equipment or thermal environment) has special requirements for the cooling process, then the system should also consider installing oil and water coolers.
2. Product Features
The heat-conducting oil electric heater is a 'low pressure and high temperature' type of high-efficiency energy-saving heating equipment.
1. It can obtain a higher working temperature (u0026le;340℃) at a lower working pressure (<0.5MPa=). When the heating temperature is 300℃, the operating pressure is only 70th of the saturated vapor pressure of water One.
2. High thermal efficiency (>98%).
3. It can be heated stably and evenly, and can achieve precise temperature control (temperature control accuracy can be within the range of u0026plusmn;1-2℃).
4. It has advanced and complete control system and safety monitoring device.
5. The heat transfer medium of the heating system is an organic heat carrier u0026mdash;u0026mdash; heat transfer oil, which is odorless, non-toxic, non-environmental pollution, has no effect on the health of operators, has no corrosion to the equipment, and has a long service life.
6. The oil heater can be installed horizontally near the heat user (heating equipment or heat environment) nearby, without laying foundations.
7. Under normal circumstances, the investment can be recovered in 3-6 months. The product is suitable for working environment where the altitude does not exceed 1000m; the ambient temperature is within the range of 5-40℃; the maximum relative humidity of the environment is not more than 90%; there is no conductive dust, explosive gas, or corrosive gas that can seriously damage metal and insulation; no obvious Vibration.
3. Heating operation operation
1. After the simulation operation confirms that everything is normal, the heating operation can be carried out.
2. Adjust and set the parameter values of each instrument according to the heating requirements.
3. Start the oil pump.
4. Press the heating button, the heating indicator light is on, and the system starts to heat up. At this time, observe whether the indications of the meters are correct. If there is a reverse indication or indication, check whether the thermocouple or thermal resistance connection is correct.
4. Equipment inspection and maintenance
The filter is mainly installed to prevent large solid particles in the pipeline from entering the high-temperature oil pump. When installing, check the filter and do regular cleaning, which can greatly improve the service life of the heat transfer oil and the equipment. During normal operation, the oil temperature in the expansion tank should not exceed 70°C. If the oil temperature is too high, it means that the system is not running smoothly or the pipeline is improperly connected. This is harmful to the service life of the heat transfer oil, and the fault should be eliminated as soon as possible before putting it into production. Frequent inspection and tightening of heating body parts should be carried out.
Five, application areas
Petroleum and chemical industry: polymerization, condensation, distillation, melting, dehydration, forced insulation.
Grease industry: Fatty acid distillation, oil decomposition, concentration, esterification, vacuum deodorization and other reactor temperature control, reactor heating.
Synthetic fiber industry: polymerization, melting, spinning, stretching, drying.
Textile printing and dyeing work: heat setting roller heating, drying room heating, heat capacity dyeing.
Non-woven industry: non-woven fabrics. Feed industry: drying.
Plastic and rubber industry: hot pressing, calendering, extrusion, vulcanization molding.
Paper industry: drying and corrugated paper processing.
6. Matters needing attention
1. For heating elements and high-temperature oil pumps, absolutely no oil-free, low-oil or operating at a temperature exceeding the allowable use of heat transfer oil;
2. If the pressure is found to be unstable or too low, check and deal with it in time to avoid damage to the heating equipment.
3. Leakage is strictly prohibited in the entire system. If leakage is found, it should be dealt with in time. The flash point of the opening of the heat transfer oil is mostly in the range of 130-190℃, so the site should be equipped with appropriate fire fighting equipment.
4. The equipment startup procedure is to turn on the pump first and then heat up. The shutdown procedure is to stop the heating first and then stop the pump.
Seven, pay attention!
It is strictly forbidden to stop the pump when the outlet temperature of the main engine is higher than 120℃.
When debugging, changing new oil or replenishing new oil, be sure to perform dehydration and exhaust operation.
When installing and debugging and the system is put into operation, the correct operation must be carried out in full accordance with the requirements of the product manual. ! If you need boiler burners, please inquire us!