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Characteristics and advantages of diesel burners for electric heating heat conduction oil boilers

2021-01-08


The electric heating heat transfer oil boiler diesel burner uses electricity to heat the heat transfer oil to achieve heat transfer Types of boiler diesel burners. It is a new type of high-efficiency and safe heat-conducting oil boiler diesel burner and a special industrial furnace that can provide heat under low pressure conditions. So, what are the characteristics and advantages of the electric heating heat transfer oil burner light oil burner? Let's briefly explain below. The application field of electric heating heat conduction oil furnace light oil burner is in the chemical industry, mainly used for distillation, evaporation, polymerization, condensation/demulsification, fatification, drying, melting, dehydrogenation, forced insulation, as well as pesticides, intermediates, and anti-aging Heating of synthetic equipment such as chemicals, surfactants, and fragrances. In the oil industry, the heat-conducting oil furnace light oil burner is mainly used for heating equipment such as oil decomposition, fatty acid distillation, fatification, nitrification, hydrogenation reaction, concentration, and vacuum deodorization. In the synthetic fiber industry, the heat-conducting oil furnace light oil burner is mainly used to heat polymerization, melting, spinning, thermosetting, fiber finishing, stretching and drying equipment. In the paper industry, it is mainly used for the heating of glue rollers, drying rollers, drying rooms, drying cabinets, hot melt machines, wax melting pots and corrugated paper processing. In the plastics and rubber industries, it is mainly used for heating and heat preservation of hot pressing, hot extension, extrusion, kneading, banburying, vulcanization molding, injection molding machine, glue mixer, conveyor dryer, screw extruder and mold . In the air conditioning and electrical equipment industry, it is mainly used for centralized or decentralized heating in factories, offices, hospitals, civil buildings, and hotels; polishing machines, rolling mills, vacuum machines, dryers, drying chambers, and vacuum in the electrical equipment manufacturing industry Heating of the chamber. In the fat and paint industry, it is mainly used for heating in autoclaves, dryers, distillation irrigation, evaporation equipment, paint drying, baking, drying and high temperature curing.  In the wood industry, it is mainly used for the heating of fiberboard, particleboard, laminate, plywood, veneer and wood drying equipment, drying equipment, coating equipment and gluing machine. In the building materials industry, it is mainly used for gypsum board drying, concrete component solidification protection and prefabrication production, ceramic tile press mould, decoration material drying and linoleum production line heat. In road construction, it is mainly used for asphalt heating, dissolution, asphalt storage tank, asphalt concrete and emulsified asphalt heating and heat preservation. In the metallurgy, machining and foundry industries, the heat-conducting oil furnace light oil burner is mainly used for metal degreasing tanks, Dewar tanks, pickling tanks, cleaning tanks, electroplating tanks, Luyang plate oxidation tanks, electrode manufacturing, shower heat treatment Heating of equipment, phosphate treatment equipment, baking room, sand core drying, varnish spraying and drying, assembly treatment equipment. In the food industry, it is mainly used for heating bread baking equipment, biscuit food baking equipment, candy production equipment, grain drying equipment, edible oil extraction and refining equipment, distillation pots, autoclaves, conveyor belt dryers . The technical characteristics and working principle of the electric heating heat transfer oil boiler diesel burner The electric heating heat transfer oil boiler light oil burner (organic heat carrier furnace) is a new type of safe, energy-saving and efficient, developed on the basis of absorbing foreign advanced technology. Special industrial furnace with low pressure and high temperature heat energy. The electric heating heat conduction oil furnace light oil burner is a kind of electric energy as the heat source, that is, the tubular electric heating element immersed in the heat conduction oil is energized to generate heat, and the heat conduction oil is used as the heat carrier, and the heat is forced to circulate through the hot oil circulation pump. Transmit to one or several heating equipment. When the light oil burner of the electric heating heat transfer oil furnace is unloaded by the heating equipment, the heat transfer oil passes through the circulating pump again, returns to the electric heating furnace and then absorbs heat and transmits it to the heating equipment. This cycle repeats to realize continuous heat transfer. Ensure that thermal equipment can be used to obtain continuous and stable high-temperature energy. Meet the process requirements of medium heating. The light oil burner of the electric heating heat conduction oil furnace can use a digital display temperature controller to control the temperature, and has the functions of over-temperature alarm, low oil level alarm and over-pressure alarm. And has anti-dry burning and explosion-proof safety measures. The explosion-proof grade of the heater is ExdIIBT4, ExdIIBT6, ExdIICT6, etc. For the light oil burner of the electric heating heat transfer oil furnace, the heat is generated and transmitted by the electric heating element immersed in the heat transfer oil. The heat transfer oil is used as the medium, and the circulating pump is used to force the heat transfer oil to circulate in the liquid phase to transfer the heat to the Or a variety of heat-using equipment, after the heat-using equipment is unloaded, it passes through the circulating pump again, returns to the heater, and then absorbs heat and transfers it to the heat-using equipment. Repeatedly, the continuous heat transfer is realized and the temperature of the heated object rises. , To meet the heating process requirements. The performance advantages of electric heating heat transfer oil boiler diesel burner 1. Large heat exchange area, fast heating and cooling speed, and relatively small demand for heat transfer oil. It can realize continuous heating and cooling. The refrigeration heat exchanger adopts high-power plate heat exchanger, which has high heat exchange efficiency and small floor space. The entire cycle of the heat transfer oil heater is airtight. There is no oil mist volatilization during high temperature heating, and the heat transfer oil will not be oxidized and browned; it will not absorb water vapor in the air at low temperatures; it extends the life of the heat transfer oil. 2. Self-diagnosis function, overload protection, high-pressure pressure switch, overload relay, thermal protection device and many other safety guarantee functions, fully guarantee the safety of use. 3. More environmental protection and energy saving. Compared with the steam boiler diesel burner, it can save energy by 40% to 55%. The electric heating heat transfer oil burner light oil burner is recycled. Unlike steam, the steam is directly discharged after use, and the waste heat cannot be recovered. 4. The heating is stable and the temperature can be adjusted accurately. The temperature of the heating medium heat transfer oil in the boiler diesel burner and pipeline is stable, unlike the steam boiler diesel burner system where the steam temperature fluctuates greatly, the electric heating heat transfer oil burner light oil burner is beneficial to realize the automatic control of the microcomputer. 5. The light oil burner of the electric heating heat conduction oil furnace is safe to use at low pressure and high temperature. The heat conduction oil is heated to 340℃ under normal pressure without vaporization. While using steam to reach the same temperature, the saturation pressure is 14.593MPa. The heat transfer of the diesel burner of the hot water boiler must be under a certain pressure to get the high water temperature. To get the temperature of 280℃, the pressure must reach 6.412MPa. Therefore, the thermal oil heater has good safety performance. 6. The light oil burner of the electric heating heat conduction oil furnace has low cost, small investment and easy manufacture. Due to the low operating pressure of the light oil burner of the heat-conducting oil furnace, it is obviously easier to manufacture than the diesel burner of the steam boiler and the diesel burner of the hot water boiler, with lower cost and lower investment. Generally, manufacturers with E-class boiler diesel burner manufacturing qualification or Class I or II pressure vessel manufacturing qualifications have the ability to produce hot oil furnaces. 7. Use electric energy as heating energy, non-toxic, odorless, and environmental pollution-free. The equipment is small in size and flexible in installation, so it should be installed near the heating equipment. Fast heating and long service life. 8. The light oil burner of the heat-conducting oil furnace has a closed loop, no running, emitting, dripping, or leaking, with low heat loss and high thermal efficiency. 9. Electric heating heat conduction oil furnace and light oil burner are widely used: high temperature setting, sheet heating, rubber, drying, printing and dyeing, chemical industry, plywood production, waterproof coil production, asphalt heating, non-woven hot rolling mill, glass fiber reinforced plastic heating Press, mold, drying room, oven and other industries that require heat. Cleaning steps for the diesel burner of the electric heating heat transfer oil boiler 1. System oil drain: The circulating heat transfer oil is at 120±5℃ to drain the heat transfer oil in the system (if you don't change the oil, please find a clean container and store it properly). 2. Prepare an appropriate amount of heat transfer oil system for coke removal cleaning, drain the oil in the heat transfer oil burner light oil burner system, and disconnect the cleaning system from the oil storage tank (close the valve), including the connection between the high tank and the oil storage tank. And disconnect. 3. Blowing residual oil step: Connect an air compressor at the pressure gauge or other connectable places, boost the system to 0.3-0.4MPa, and discharge it instantly; repeat this process until the residual oil is blown out. 4. Combine the heat-conducting oil furnace light oil burner, circulating pump, and other heaters to form a cleaning circulation loop. 5. Decoking cleaning: Add diluted cleaning agent to the system and fill it up to 1/2 of the high tank water level. Addition of coke cleaning agent: 10-20% The specific dosage is determined according to the scale thickness. Temperature: 90-95℃, time: 12-72 hours, which can be determined according to the scale thickness. 6. Rinsing and cleaning: After cleaning, drain the remaining liquid in the system, add clean water and rinse twice, until the coke cleaning agent has no foam and the water is clear. Temperature: 85-95℃, time: 5-8 hours. 7. Blowing steps: After cleaning, connect an air compressor at the pressure gauge or other connectable places, use compressed air to boost the system to 0.3-0.4MPa, and vent at each low point, and repeat until Until the water is exhausted. Related technical parameters of electric heating heat conduction oil burner light oil burner Electric heating heat conduction oil burner light oil burner operating temperature: 0~350℃ Electric heating heat conduction oil burner light oil burner Working medium: heat conduction oil electric heating heat conduction oil burner light oil Burner working pressure: normal electric heating heat conduction oil furnace light oil burner design pressure: 0.7MPa electric heating heat conduction oil furnace light oil burner heating capacity: 25~360kW (2~300,000 kcal/h) electric heating and heat conduction Oil burner light oil burner product specifications: a single heating capacity of 2, 3, 4, 6, 10, 15, 20, 300,000 kcal/hour electric heating heat conduction oil burner light oil burner combustion mode: electric heating Heating heat conduction oil furnace light oil burner Applicable fuel: Electric 380V/220V Automatic control: mechanization, fully automatic control, proportional adjustment, PLC programmable and touch screen control technology Electric heating heat conduction oil boiler Diesel burner safe operating procedures 1. Equipment installation There is reverse protection to prevent the motor from reversing in the traffic power supply of the mold temperature controller, and prevent the motor from burning and abnormal operation. 2. Installed with current overload protection, when the current is abnormal and the pump bearing is stuck, it will notify the equipment to run to protect the motor. 3. A liquid level device is installed in the oil storage tank. When the liquid level of the oil storage tank is low, the operation of the equipment is stopped to prevent the heating tube of the electric heating heat conduction oil burner light oil burner from burning due to lack of oil. 4. The light oil burner of the electric heating heat conduction oil furnace is equipped with a pressure switch, and the detection equipment stops the equipment when it does not reach the set safe pressure during operation, and prevents the heating tube from heating and drying when the equipment is not exhausted or steam , Put an end to safety accidents. 5. Electric control is equipped with a leakage switch to prevent safety accidents caused by leakage of equipment. 6. Each heating pipe of the equipment is equipped with a thermostat to detect the temperature. If the temperature control is abnormal, it will display a fault and give an alarm. 7. The main power switch is equipped with a trip switch. When it is detected that the temperature control of the heating tube exceeds the factory setting temperature of the device, the trip will automatically disconnect the main power switch to prevent safety accidents caused by high temperature. Detailed consultation with Mr. Mao, Nanjing Keluode Machinery Co., Ltd. 8. Install a high pressure relief switch and a high pressure relief valve, which are pided into mechanical pressure relief safety and pressure detection and electronic control pressure relief. The level of pressure relief depends on the customer's use High temperature. It can solve the safety accidents and worries caused by the equipment due to high voltage in many aspects. 9. When the electric heating heat conduction oil furnace light oil burner adopts solid state relay and SCR control method, a circuit breaker will be installed in each group of power supplies when the power supply is connected to the SCR and solid state relay. When it is stable, disconnect the power supply to protect the solid-state relay from breakdown or burn out the SCR insurance, avoiding maintenance costs and safety issues. 10. Strictly control the quality, and strictly control the procurement, production, debugging, and quality inspection. Each component used in the equipment must be tested and tested for a long time when it is guaranteed to be genuine, and simulated testing and customer site testing are performed , To ensure that each accessory of the equipment can meet the customer's environmental requirements and technical requirements. Every electric heating heat conduction oil burner light oil burner needs to go through 30 checks and inspections from production to leaving the factory to ensure that every piece of equipment arrives at the customer's site and in use. 11. When the light oil burner of the electric heating heat conduction oil furnace adopts thyristor and solid state relay, the heat dissipation of thyristor and solid state relay adopts the heat sink installed outside the electric box, which is obviously different from other domestic manufacturers. The item design completely solves the high temperature of the electric box due to the heat generated during the use of the SCR and solid state relay. ! 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